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Job Summary 岗位内容: 1.Verify Planning and coordinate production processes to ensure optimum output according to specifications, quality required and meet delivery requirements. 根据产品特性、质量要求和满足出货的需要,核实生产计划、协调生产以确保产出最大化 2.To improve and further enhance on the manufacturing process 持续改进并优化生产工艺 - Study and analyze production down time, rejection and eliminate all 7 MUDA’s (wastes). 研究分析生产停机、报废和七大浪费的原因 - To troubleshoot & evaluate related process problems in improving Quality, Scrap Reduction, Reduction & Productivity Improvement (Ensure corrective actions are taken to overcome issues during production. 检验和评估生产工艺的问题以进一步改善质量、减少报废、产能增进(确保改进措施已实施并能解决生产问题) ·Evaluate efficiency and wastage levels 评估效率和浪费的级别 ·Verify Bills of Material (Actual usage versus BOM)核实BOM (实际利用的数据和BOM里的数据做对比) ·Daily meetings ( For the analysis)日常会议(作为分析的来源) - Process/tool/machine/material improvement through engineering evaluations & experiments/trials, coordinate data collection & analysis to reach the root cause or key factors of an issue and propose improvement plans. He or She should have SPC background and utilizes SPC for data analysis (for fresh graduates; he/she must learn as soon as possible). 通过工程分析、实验、收集和分析数据,找到问题的根源和关键原因以改善工艺、模具、机器和原料,并提出改进计划。 ·To lead and drive Yield and teams meetings to achieve company goals 组织团队会议以促使公司产量能达到公司目标 ·Provide fundamental analysis on any yield issue (entire process factors (4M – Man, Machine, Method and Material), 基于产量问题,提出基础的分析(分析整个过程因素-关于4M-人员、机器、方法和原料) ·Carry out simulations and experiments to understand the Yield impact 实行模拟实验来了解产量的影响 ·Process problem solving and analytical skills 分析和解决工艺问题的技能 -Need to have process, mapping skills & knowledge, statistical ability, strong communication, persistence and able to conduct training to support operation and develop existing process. 具有工艺、绘图知识能力、数据分析能力和良好的沟通和坚持能力,能领导培训以支持维护现有生产工艺 - Establish, maintain and improve SOP/Work Instruction/Process parameter. 建立、维护和改进标准作业流程、作业指导书和工艺参数 - Line layout/Equipment set up &/ installation (guided by capacity strategy/process flow – based on good line balancing). Lead/Organize goods flow and space utilization within limited resources 生产线布局、设备调试安装(根据生产战略和工艺流程图),组织良好的流程和最优化现有的资源 - Facilitate/ Drive Productivity Improvement through KAIZEN techniques (TPS/TPM) on existing processes and plan & organize preventive process measures 基于现有的工艺,计划和组织可预防性工艺措施,运用看板的技能,提高生产力 - Labour Optimization through manpower reduction per process. 通过优化每道工艺,减少人力资源 -Play a role on capacity planning based on requirements according to order schedule. Machine Optimization – through good efficiency (cycletime improvement, process parameter improvement) and maximum machine utilization (minimum setup time, good planning on mould/material change-over) 基于生产工单的安排,充当安排产能计划的角色。机器最优化-良好的效率(周期改进,工艺参数优化)机器最大利用化(最短的上模时间,优先计划换模换料) -Establish standards for all processes to support both capacity planning & Efficiency measurement (Standards should be aggressive but yet attainable) 建立所有的流程标准以支持产能计划和效率检测(标准应该是积极的,但尚未达到) -Enhance & strengthen Manufacturing processes to increase effectiveness and efficiencies. 提高和加强生产工艺并提高可效性和效率 -Perform continuous improvement in manufacturing process and alternative manufacturing techniques, equipments, material handling and storage techniques for efficient material flow through manufacturing. -实施生产工艺可持续改进,通过替代生产技术、设备、物料控制和储存技术,以提高物料流程的效率 -Develop programs/techniques and control measures for new processes for process, quality & cost improvement. 改进技术和控制方法以找到新的流程来改善工艺、质量和成本 3.Involvement in cross functional activities with other department. (Work together with a team of Technicians, Operators, Quality personnel, Store keepers and etc.). 跨部门的沟通能力(与其它的技术员、操作工、质检员和仓库等一起合作) -Tool design/development involvement when required to do feasibility study/analysis (DFM – Design For Manufacturing) in order to optimize manufacturing processes which achieves higher productivity (in terms of quality & output) at the mass production stage. 必要时参与模具设计和做可行性分析以确保生产工艺最优化来达到产能最大化(根据质量和出货的要求) -To ensure the manufacturing processes are designed in accordance with SHE regulations/guidelines that may be required. 确保生产工艺的设计符合安全健康环境的标准 -To work together with engineering, production and other key functions when changes in processes are required/proposed, to ensure potential failure mode is identified. If a new process is to be established, it is the process engineer's responsibility to establish control parameters for the new process. 与工程部、生产和其它部门一起提出改进工艺的建议以确保发现潜在的失效模式。如果新的工艺建立后,工艺工程师将负责建立和控制新的工艺参数 -Involve in Design and execution of product packaging to meet customer requirements as well as optimizing the design to obtain the lowest packaging cost and reliable packaging for mass production. 参与设计和执行产品包装以满足客户需要,优化设计最低的包装成本 -Support in Quote validation and in determining affordability and feasibility of the process at mass production stage. 支持报价审核,并决定大规模量产阶段的可承担性和可行性 4.PPAP preparation for mass production products (for previous old projects). 量产前PPAP文件的准备 5.APQP and PFMEA involvement. 参与APQP和PFMEA 6.Work within company's policies and ensure compliance with ISO 9002, TS/ISO 16949 procedures 遵循公司的政策和ISO 9002和TS/ISO 16949的流程 7.Network with HQ at Malaysia to share best practice and gain knowledge on process improvements. 与马来西亚总部分享最好的实践知识并赢得工艺改进的方法 8.Update plant layout (machines configuration, process flow, etc) in AutoCAD format (or at least sketch by Ms Office tools) 用AutoCAD软件(或至少使用办公室自动化软件),更新厂房布局图(机器的配置、工艺额流程等) 9.Come-up with Control Methods to utilize production resources effectively. 提出控制方法以最有效的利用生产资源 10.To conduct training on new processes implemented 负责新工艺的培训 11.Ensure production operators and leaders are properly trained, aware of the set working procedures, and strictly follow them. 确保生产线操作工和领班的培训完成,建立工作流程,并要求团队严格遵循 12.Generate weekly production / analysis / reports for the department 结合每周生产、报表进行分析 13.Perform additional duties as required by the manager. 经理安排的其它任务 Reqirement 岗位要求: 1.Candidate must possess at least a Bachelor's Degree, Post Graduate Diploma or Professional Degree in Engineering (Mechanical, Industrial, Manufacturing, Polymer/plastic. Preferably specializing in Engineering – Process/Industrial Engineer or equivalent.Process/production, Chemical) or equivalent from a university. 本科以上学历,工程专业背景(机械工程、工业工程、高分子/塑胶工程,生产工艺工程、化学工程,生产工艺工程相关背景优先 2.Good understanding of plastic moulding manufacturing technology 良好的注塑生产技术知识 3.Knowledge of Statistical Process Control (SPC) is a prerequisite. 必须了解统计过程控制 4.Strong capability in process mapping skills with statistical ability. 具有很强的过程分析和数据统计的能力 5.Preferably 1 year(s) of working experience in the related field (Working experience in a multinational company or foreign enterprise is preferable) OR fresh graduate with willingness to learn a lot. 一年相关行业工作经验或有上进心的应届毕业生,具有跨国公司或外企工作经验者优先 6.Familiar with operating injection moulding machine and accessorial equipment, and experience in Engel, Haitian, Arburg, Demag injection moulding machine is a plus. 熟悉操作注塑机和辅助设备,需要具有操作恩格、海天、阿博格和德马格注塑机经验 7.Good Proficiency in English language (spoken and written skill) - Good communication / presentation skill 精通英文(包括口语和书写能力)- 良好的英文交流能力 8.Have leadership skills (able to lead subordinate) to achieve company goals and target (a strong communicator at all levels from Management to technical teams 'on the floor') 具有领导能力(能够领导下属完成公司的目标),具有良好的沟通能力,能够和各种层次的同事进行交流,上到管理层,下到车间的技术团队。 9.Required skill(s): Computer Literate especially Ms Office b(excel, word, power point, etc). 基本技能:电脑运用,特别是办公室自动化(excel, word和PPT等) 10.Knowledge in AutoCad/ ProE/ UG is an advantage 具有CAD/PROE/UG运用者优先 11.Must be a team player (multitasking team player with leadership qualities and the ability to train subordinates) 必须具有团队精神(能够同时处理多项领导安排的任务,并且有能力培训下属) 12.Ability to work in a fast paced, deadline driven environment. 高效快速地按时完成上级安排的任务 13.Must be able to prioritize, plan, and track multiple projects and tasks at the same time. (Self-motivated and will have the ability to work equally well in a team environment as well as individually) An achiever with strong goal and target mindset to work in a fast paced and deadline driven environment. 有计划、秩序跟进多项任务(自我激励,能独立完成,或者和团队共同完成工作) 14.Must be able to easily interface between all of the different business teams (sales, marketing, logistics, operations, sourcing, customer service etc.). 良好的沟通衔接能力(与销售、市场、物流、生产、采购和客服等部门) 15.Willing to work on shift if required. 能接受翻班 16.Knowledge of ISO 9001, TS/ISO16949, LEAN manufacturing (TPS, TPM), 5S will be an advantage 具有ISO9001,TS/ISO16949,精益生产(TPS,TPM)和5S知识优先 |